Apple iBook G4 Design Flaw Proven 252
empaler writes "Apple has long denied service on iBook G4s whose screens went black after just over one year of use, denying that there was any error. But now, the Danish National Consumer Agency has released a report proving that the error is due to a design flaw. So far, the only news site picking this up is The Register (unless you understand Danish). The Danish Consumer Complaints Board says that Apple needs to get a grip and acknowledge this error in the rest of the world. The NCA also has some photos from the report (explanations in Danish, but easily comprehensible from context)."
It's not a bug... (Score:5, Funny)
Re:It's not a bug... (Score:4, Informative)
Re:It's not a bug... (Score:5, Interesting)
It won't cover parts that are normally considered to have a somewhat short lifespan, like batteries. But in other regards it is held to the same standard as other household items that are meant to last, like fridges, etc.
Re:It's not a bug... (Score:5, Funny)
Oh. Oh wait. This would be good for me.
Hooray Socialist Countries with thier consumer protections!
Comment removed (Score:5, Informative)
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*sigh* Great.. Thanks for reminding me that the year 2000 came and went and I still don't have a flying car..
Dammit.. All that therapy, gone to waste.
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Not just feasible but pretty standard practice 200 years ago [wikipedia.org]. Makes me sad to see how far we have fallen.
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Socialist Countries? (Score:2)
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Norway is also a great example of socialist economics "great, we have lots of oil money now, lets use them instead of saving so we wont go bankrupt when we run out of oil in 20-30 years".
And sweden which have a very left wing social democratic party which untill last election had been ruling exlusively for almost 70
Euro vs American views (Score:2)
Okay, Deternal, I see you are from Denmark - and we can discuss the level of "socialism" in Scandinavia and Europe. But the term "Socialism" in the US and the way Americans use it - just does not apply to Europe today. They don't understand that social-democracy is not the Soviet "socialism" they used to scare their population with back during the Cold War.
Secondly I'd like to point out that the US has had "socialist" policies like welfare and work programs since the 1930s and the "New Deal". They just don
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Fix (Score:5, Funny)
Da button.... (Score:5, Funny)
It's a dry joint. (Score:5, Informative)
Incidentally, with the introduction of RoHS-compliant lead-free solder, you will see this more and more. Consumer-grade lead-free is so crappy that it's almost impossible to make a single working board without at least some reflow work. Oddly enough, military- and medical-grade equipment are exempt from needing lead-free solder. Wonder why?
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Re:It's a dry joint. (Score:4, Interesting)
Understanding the constraints and setting specific definitions around terms like "prematurely" contribute inputs to the engineering process. In the end, if you release a product that breaks too soon, you messed something up and have a defect.
All of which is fine, if you then respond by revising either the design or the manufacturing process and fixing people's broken computers, which is not what Apple has tried to do.
Re:It's a dry joint. (Score:4, Insightful)
And all Macs come with a one-year warranty against manufacturing defects. Any other measure of "too soon" is just personal opinion. I expect that Apple repaired all iBooks that failed within the warranty period. Apple makes no statements on the useful life of their products beyond their warranty statement, AFAIK.
All of which is fine, if you then respond by revising either the design or the manufacturing process and fixing people's broken computers, which is not what Apple has tried to do.
Got any proof of that wild accusation? Remember, Apple contracts board manufacturing to third parties. I doubt that Apple has sit idly by and done nothing, but that doesn't mean that Apple would have been successful in anything they tried either. Sometimes technique changes (like lead-free solder) give some manufacturers headaches.
Besides, have you heard about this issue on the new MacBook or MacBook Pro systems, which have been in the market over a year now? Seems like Apple had some improvements made, then, if bad solder joints were the root cause of the iBook issues.
Consumers should just know what to expect (Score:3, Insightful)
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I guess lead in solder gives the joint a little flexibility and tolerates expansion and contraction cycles.
I miss the good old days where you can find a bad part by following the burnt wiring harness right up to it. My current favorite is the chip that overheats, unsolders itself and falls off the board.
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Re:It's a dry joint. (Score:4, Informative)
That said, it's clearly a design defect, and should have been fixed by Apple just like the G3 iBook.
Re:It's a dry joint. (Score:4, Funny)
http://geektechnique.org/projectlab/726/diy-obsol
A dry joint on thousands of units is a design flaw (Score:5, Insightful)
Engineers take *every* component of a product into account during design, including the types of solder to be used and the methods of soldering to be employed.
Indeed, they may select higher quality solder in order to reduce the requirements and hence the cost of other parts, or they may specify lower quality solder in the knowledge that the rest of the components on their bill of materials can still be assembled to spec and will still work together reliably for the normal lifetime of the product.
In this particular case, either Apple engineers did not consider the effect of their design on the solder joint in question (it should probably have been a far more substantial joint), or they did not specify the right type of solder given the requirements of their design, or else the subcontractors who made the unit used a type of solder different to that specified by Apple. (In the latter case this would be an Apple testing/QA problem, since you *ALWAYS* check what your subcontractors are doing, no exception. If you value your brand name, that is.)
So whichever way you look at it, this is entirely Apple's fault. Design and/or testing engineers get paid for doing a good design and/or testing job, and in this case they haven't. Get the message to them, and they'll fix it --- engineers are always happy to fix problems, on principle.
As for Steve Jobs and Apple Customer Services
There's a problem. Get it fixed.
Re:A dry joint on thousands of units is a design f (Score:2)
Don't you know your not allowed to criticize Apple here. Next you'll be claiming you've found a bug in the Linux kernel!
Re:A dry joint on thousands of units is a design f (Score:4, Informative)
Re:A dry joint on thousands of units is a design f (Score:4, Insightful)
So... an engineer is told to design a ship. He's told that the material to be used is wood, but designs it as if it were to be made of steel (because that's the right material!). The ship fails. How is it not the engineer's fault for not designing the system to the intended specifications? If the specs said that a non-lead solder was to be used, then the board should have been designed so that it would not fail with a non-lead solder.
Maybe they swapped out the solder after the design was finalized and it's not the designing engineer's fault. But you can't blame the failure on the solder (unless it was not the correct composition). It's not as if this lead-free solder is some mysterious substance. Someone, somewhere along the line, failed in the design of this system.
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Getting only a little more serious -- is there any alternative to the old fa
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i can't tell if you're hinting at a conspiracy theory or not, but the non-conspiracy answer to why lead isn't allowed in consumer grade equipment is that lead is very harmful to humans and the environment. personally, i think that worrying about lead in solder is missing the forest for the trees, but i suppose anything that's more green is better in the long run.
the big problem with lead free solder is tin whiskers [wikipedia.org]. this is why lead solder is most likely allowed in military and medical grade equipment.
mr
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I have a G4 iBook with this exact problem. So far I've:
1. Done the "shim" method, taking the case apart and sticking a non-conductive material between the metal shield and the logic board where the IC in question is located. This got the computer booting, but it still freezes randomly.
2. Had a microwave/TV technician reflow the solder points around the IC in question. It still wouldn't boot without the shim. It still freezes randomly even with the shim inserted.
3. Replaced the
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When is it time to call a spade a spade? (Score:2)
You shouldn't have had to take that computer to anyone but Apple to get it fixed. Whether it's a manufacturing or design defect, it's still a defect on Apple's side and therefore it's Apple's problem to fix. Did you take your computer to a microwave/TV technician because Apple denied yo
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Military and medical are exempt because it doesn't make much sense to switch horses mid-stream. They're right to be careful about new technology when the con
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Incidentally, with the introduction of RoHS-compliant lead-free solder, you will see this more and more.
bah (Score:3, Informative)
Re:bah (Score:5, Interesting)
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i the g3 ibook screen problem (which was due to a logic board issue) was a known issue [apple.com]. i had a friends ibook g3 in for repair, but the recall period had expired. i spent quite a bit of time on the phone with apple, and got them to halve the price of the repair ($200 instead of $400).
it is getting to the point where it's not worth it, tho. g3's are gettin' pretty long in the moore's law tooth.
it sucks, but you have to remember that apple's market is not super broke people. if you want apple products, y
indeed (Score:3, Insightful)
If someone speaks highly of Apple's quality, but they do so whether or not the quality is good, then it doesn't really give me any information. Therefore, I tend to regard customer reviews with a fair amount of skepticism. If there's a pattern of downplaying problems, then even Consumer Reports and
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If they have lousy QA, their products suck. Period. If thir products suck then why do you buy them? Again, I ask this question out of honest curiosity.
You raise a good point, but I think it's just one aspect that you have to look at.
I call bull. (Score:2, Funny)
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That's not a design fault... (Score:5, Insightful)
This is ONE computer. Is this failure present on others with similar symptoms, or are their other faults modes which can cause the same problem?
Re:That's not a design fault... (Score:4, Insightful)
The article doesn't show... (Score:5, Informative)
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Could it have been made more durable? Of course, what couldn't?
The mid-to-late model iBook G3s were notoriously unreliable, resulting in Apple eventually issuing a recall. My familiy has personally experienced about ten iBook G3 failures (most with the logic board, but a few with the display cables wearing where they pass through the screen hinge). My mother's iBook G4
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RoHS compliance... (Score:2)
Many component manufacturers have been, over the past several years, replacing existing components with RoHS compliant ones in advance of the actual date on which compliance was required. Manufacturers have similarly been changing over to RoHS compliant components and assembly processes (i.e. lead free solder) in advance of the actual requirement.
In the case at hand, it appears to be an issue with a solder joint failing on a single chip. Might
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The root cause may be related to a Euro-government mandated change, and not anything Apple did or didn't do. The long term effects of RoHS requirements on the reliability of electronic equipment are largely unknown, but there is a good deal of evidence that reliability will suffer severly. (see here [empf.org], or here [trafalgar2.com]) That's one of the reasons WEEE/RoHS exempts military and medical electronics. Might those pictures show Kirkendall void
It's absolutely Apple's fault (Score:2)
RoHS may be a bad idea as you suggest, but that doesn't relieve Apple of its fundamental responsibilities.
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We've already seen some posts describing home-brew solutions to the problem, so I suspect that if people complain enough Apple will "discover" the problem and fix it without too much trouble.
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I have the same problem (Score:3, Funny)
huh (Score:2)
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wasn't really my question, ac
"new ibooks going bad after a year" and the article coming out today implied to me that this was a relatively recent issue, so that was kind of confusing, since I wondered who had been buying new g4 ibooks as recently as a year ago
the other reply to my ponderance was much more useful
you, on the other hand, should have saved the bits it required to do your post
Need a replacement? (Score:2, Funny)
2) Get new iBook + all your data hand-transferred
3) ??????
4) Profit!
Repair? (Score:3)
How widespread is the problem? (Score:3, Insightful)
Is there a place where we can see some numbers on how widespread these failures are?
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E-mail Steve! (Score:2)
Just send that note to sjobs@apple.com [mailto]
This is not only happening to Apple (Score:2)
With the lead free solder and halogen free IC packaging materials, this kind of faults are happening everywhere, in all brand. Welcome to a brave new not so well tested electronic world.
BTW, anyone knows any regulation of lead for the fishing weight or the bullet? they are everywhere.
Powerbooks? (Score:4, Informative)
So, my question: Does this also happen with Powerbooks? And if so, is it something I could easily fix by cracking it open and soldering something? Any step by step instructions on how to do so?
Built-in Expiration Date (Score:2)
This happened to my iBook (Score:2)
Screen went black after 14 months (ie. just outside the warranty period). Apple quoted £300 ($500) to fix it, which was almost as much as the thing is worth. For various reasons I didn't pursue this further (work bought me a laptop at the same time, was very busy, etc.) but really I should have gone to the small claims court - any judge would have told Apple where to get off.
The good news is it looks easy to fix. Does anyone know of where this joint is -- the article only shows a very small par
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Macs Have Problems, Too (Score:4, Insightful)
And on the other hand, there are anti-mac people that are excited about this sort of news. That's stupid, too.
But really, the anti-MS and anti-PC and anti-Mac stuff gets really old after a while. Macs have problems, PCs have problems, MS software has problems; I have to say that with this particular instance, Apple supporters seem much more worried about admitting that there is a problem than PC supporters or MS users.
Modding something flamebait for pointing out an inconsistency in how problems with company X are accepted is... hmmm. Silly.
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Come the fuck on, Apple
Aha! (Score:2)
http://geektechnique.org/projectlab/726/diy-obsol
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Damn those are good pictures, (Score:2)
This is outrageous (Score:2, Funny)
As an Apple and Windows hardware tech I learned... (Score:3, Insightful)
Of course this was Dell coprorate support, home user support is generallly junk.
iMac PPC G5 computers had a high rate of video failure from a certain group of capacitors failing. I have swapped out dozens of iMac G5 motherboards.
Companies also tend to drag their feet about admitting these problems. From a tech's perspective with thousands of Dells, Gateways and Apples on campus you can see some patterns pretty damn clearly, getting a company to admit it is something else.
It happens with every mass manufactured brand of computers. Denying that any certain company has these problems is silly.
I hope all computer companies get called out on this more often. Especialy on laptops, they are difficult to design and build well.
Translation (Score:5, Funny)
Das machine is nicht fur gerfingerpoken und mittengrabben. Ist easy schnappen der Springengwerk, blowenfusen und poppencorken mit Spitzensparken. Ist nicht fur gewerken by das Dummkopfen. Das rubbernecken Sightseeren keepen Hands in das Pockets, relaxen und watchen das Blinkenlights...
Apple Can Do No Wrong (Score:3, Insightful)
The long explanation: (Score:2)
I had this problem... (Score:2)
Link to the lab report (Score:2)
Wouldn't have happened if... (Score:2, Interesting)
(Insert -1 Flamebait here).
I have an old Toshiba Satellite Pro 4600 that originally came with Windows 98. It then ran Windows 2000 and now runs Windows XP. Can an iBook of the same era even run OS. =)~
How do they "fix" this? (Score:2)
Design Flaws are part of Apple's history (Score:3, Informative)
The SE/30 featured an shielding cardboard that was coated with metal on the bottom; the motherboards pins would at time poke through, and if the machine was sitting vertically for a while, suddenly it could go - blam - and stop working and go into some type of hangup or crash. For two models, I could repeatedly get them going by shaking the machines upside down, but neither Apple, nor Apple dealers, acknowledged the issue. It may be that having parts installed - and having people disassemble and reassemble parts of the Mac - may have played a role.
All of the compact Macs featured floppy disk drives that, over a working period over more than 6 hours, would reliably and predictably cause floppy disk errors. So I'd start using a new OS floppy after 5 hours, and things would be o.k., or not do it and consistently get crashes from 7 hours on upwards. They had built in a bright CRT, and obviously, shielding was some issue there. Nevertheless, this was an obvious design flaw.
Or the iPod mini. The iPod mini featured some weird shielding problem whereas crackling noise would occur. It would disappear as soon as the components that are stuffed together (battery, main board, micro disk) were pulled from each other - then, no crackling noise would occur even when mechanically straining the 3.5mm jack. Another design problem where capacitor- and shielding-related issues determined the outcome.
Or, take the Powerbook G4 Aluminium "Narcolepsy" model Apple built and sold! A design flaw classic. Not admitted by Apple, ever. I guess they switched to Intel partly because there were so MANY of these sold, that switching to Intel may have been the only way to give the Powerbook G4 owners a good reason to buy a new Apple laptop rather than attempting to force Apple to fix their old one. Maybe one day, we will hear the insider story of that botched up piece of hardware?
Also, there were a number of Powermac G5 computers that all had severe logic board problems that I laid hands on - two of them DOA (Dead On Arrival), and on another one I just got it repaired for the cheap sum of around 800 dollars.
So, I think if anything is newsworthy it'd be publishing that Apple actually managed to assemble some parts without design problem. That'd be what Slashdot may want to focus on, not that Apple "yet again" was shown to have screwed up something we all knew they couldn't get right to begin with.
Anyone believe that they can get the iPhone right, at all?
Thank the European Union for this. Seriously. (Score:5, Informative)
To say that I spend a lot of time looking at soldered joints is an understatement.
So, what's the problem here?
The Danish government is just as culpable as Apple is on this one.
The solder used in this joint is obviously (to me at least) a lead-free solder. (Lead free solders are exceptionally grainy and dull in appearance compared to leaded solder that is smooth and shiny.) The switch to lead-free solders was mandated to occur last year on July 1st by the European Union. Any electronics shipping into EU member nations must comply with this new standard, which is called RoHS, or "Reduction of Hazardous Substances". (Look it up in Wikipedia.)
Due to complexities in maintaining parallel manufacturing lines, most companies simply switched to the Lead-free solder for their entire product line. (As did my company). This means that most all new electronics you by are going to have lead-free solder holding them together.
So, why is this a problem? Plasticity.
Leaded solder alloys (SnPb 60/30) are extremely ductile. This means that they will flex a considerable amount before fracture occurs. With electronics that experience heat cycles, or any kind of motion at all, this is an extremely beneficial trait to have. Lead-Free solders on the other hand (like the most common SAC305 SnAu3%Cu0.5%) are incredibly brittle. What is obviously happening here is that the heat cycling from the laptop turning on and off is stressing this solder joint, and causing the joint to fail. Had this been leaded solder, I can almost guarantee that this problem wouldn't exist.
So what does this mean? Exactly what the electronics industry has feared. The EU made a dip$#!t move. Industry experts believe that the average lifespan of an electronic device has been significantly diminished. Down to an average consumer product lifespan of 5 years. There have been early reports of serious quality problems, including SWATCH having over 10,000 watches fail within a month of shipping. You can expect to see a drastic shortening of the lifespan of your electronic goodies. This is just the beginning people. If you see a device that is labeled as RoHS compliant, do not buy it if you expect to use it for more than a few years.
Re:photos? (Score:4, Informative)
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My comment was about the REGISTER article.
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Getting back to your point, fair enough. However, complaining about some author's clearly accidental typo is something of a pretty stupid point. Especially since the headline, URL and initial reference in the story have it right. It's like me complaining that your first sentence isn't capitalized.
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(yay for burning karma!)
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Apple responded to Greenpeace (Score:2, Insightful)
Perhaps you should read this [slashdot.org].
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I'd like to see how the ifanboys turn this thread into a Mac circle jerk...
As opposed to your enlightened and diplomatic commentary.